From design to maintenance of custom-built industrial furnaces — proven technology built on over half a century of experience.

Aluminum Alloy Solution Heat Treatment Furnace

TY-GVN-500 / TY-GVN-1000

Our hot-air circulation T6 furnaces achieve ±5°C of the set temperature, as confirmed by in-furnace temperature distribution measurements. The elevator type shortens the time from the end of soaking to quenching to under 10 seconds, enabling high-quality T6 treatment. We also design a variety of other configurations, such as tray conveyor types.

Quenching within 10 seconds from burner-off to immersion enables very high-quality heat treatment equivalent to MIL standards. With program control, once the parts are set on the tray, everything from heating to solution treatment and aging is fully automatic.

Effective chamber size

TY-GVN-500: 2000×800×800
TY-GVN-1000: 2300×1100×1100(D×W×H mm)

Max. external dimensions

TY-GVN-500: 2550×4100×5457
TY-GVN-1000: 3050×6712×6177(D×W×H mm)

Load per batch

500–1500 kg

Heat source

Gas (LPG or 13A)

Roller Hearth Continuous Furnace

TY-RHF-1000

Ceiling-suspended flat-flame burners reduce the chamber volume, and heat exchange of the combustion air improves combustion efficiency by about 20% compared with our previous design.

We also have experience with radiant tube burner specifications.

Effective chamber size

12500×800×250(D×W×H mm)

Max. external dimensions

16800×2300×5400(D×W×H mm)

Heat source

Gas (LPG or 13A)

Mesh Belt Continuous Furnace

TY-MGF-700 / TY-MGF-900 / TY-MGF-1000

For gas-fired furnaces, our proprietary flat-flame burners allow an extremely compact furnace chamber, achieving low fuel consumption.

In addition, a heat exchanger recovers exhaust heat to raise the combustion air temperature, further improving fuel efficiency.

Because the burners are ceiling-mounted, no combustion space is needed as with side-mounted burners, increasing output per installation area. A new insulation method transfers heat efficiently to the products for stable, high-quality heat treatment.

Throughput

300 kg/h and up

Heat source

Gas (LPG or 13A)

Layout (hardening & tempering)

Drive unit → Hardening furnace → Oil or water quench tank → Conveyor → Tempering furnace drive → Oil fume combustion chamber → Tempering furnace → Water-cooling shower

Layout (normalizing / annealing)

Drive box → Heating furnace → Air-cooling zone (slow-cooling zone)

Atmosphere Gas Generator

RX: TY-ERF-45 / TY-ERF-80　DX: TY-EDF-120

We specialize in endothermic (RX gas) and exothermic (DX gas) atmosphere gas generators. For RX gas, we have experience with both propane and city gas.

Their simple structure makes the mechanism easy to understand and maintenance easy.

RX gas, long used in non-oxidizing atmosphere furnaces, is relatively easy to handle and produces high-quality results. We mainly recommend automatic CO2 control for stable production management.

Endothermic RX gas generator

RX gas output: 45 m³/h (TY-ERF-45) / 80 m³/h (TY-ERF-80)
Operating temperature: 1050°C
Heat source: electric　Feed gas: LPG, 13A

Exothermic DX gas generator

DX gas output: 120 m³/h (TY-EDF-120)
Outlet monitoring temperature: up to 800°C
Heat source: propane, 13A, butane

Mesh Belt Continuous Brazing Furnace

TY-MEB-500

Our brazing furnaces are designed with reduced heater resistance to avoid, as far as possible, downtime caused by heater replacement. No nitrogen purge of the heater terminals is required, eliminating unnecessary costs.

We use new insulation materials to further improve energy efficiency.

A dense heater arrangement reduces the load on each heater, and a combination of multi-tap transformers and SCRs enables precise temperature control. This arrangement achieves a temperature uniformity of ±3°C without a circulation fan.

We recommend RX gas as the atmosphere gas. Compared with the commonly used DX gas, the flow of the brazing filler metal and the gloss of the finish differ greatly, and higher-quality production is possible at running costs not much different from DX gas.

Effective chamber size

4200×500×260(D×W×H mm)
Opening width 600×230

Heat source

Electric 150 kW

Atmosphere gas

RX 80 m³/h

Configuration

Drive unit, preheating zone, heating zones 1–3, cooling sections 1–4

Batch Furnace

TY-BGF-800 / TY-BGF-1600

High turndown-ratio burners enable low CO2 emissions and control from low to high fire. A new insulation method plus door locks reduce heat loss, and heat exchange of the combustion air achieves about 30% energy savings compared with our previous furnaces.

Effective chamber size

TY-BGF-800: 1000×2800×900
TY-BGF-1600: 1400×3300×1200(D×W×H mm)

Max. external dimensions

TY-BGF-800: 3100×4000×4200
TY-BGF-1600: 3575×5490×6000(D×W×H mm)

Heat source

Gas (LPG or 13A)

Car-Bottom Furnace

TY-DGF-1500

Compared with typical car-bottom furnaces, additional small burners allow more precise temperature control. Door locks and heat exchange of the combustion air improve combustion efficiency by about 30% compared with our previous design.

Effective chamber size

4200×1400×950(D×W×H mm)

Max. external dimensions

5760×4000×5460(D×W×H mm)

Heat source

Gas (LPG or 13A)

Pusher Furnace

Hot-Air Circulation Furnace

Shuttle-type continuous furnace　TY-HCFT-3000

With the shuttle type, loads are set alternately for continuous operation. Even when the total cycle exceeds 10 hours, a second load can be set in advance on one side so that two loads are processed automatically, improving workability.

Effective chamber size

2500×1100×1000(D×W×H mm)

Max. external dimensions

3000×9000×4800(D×W×H mm)

Heat source

Gas (LPG or 13A)

* A 3D model is shown for contractual reasons.

Elevator-Type Oil Quench Tank

Rotary Workpiece Loader